Transmission rotor rpm cable and dual tach
Posted: Sun Jan 06, 2013 9:07 am
Well despite cleaning and lubing the rotor rpm cable my tach keeps bouncing around plus when they "marry" up there is about a 100 rpm gap between them. The engine tach is correct since when it reads 2900 rpm I shot the main rotor speed with a very accurate tach checker aimed upward thru the blades and it read 472 rpm-right on the money! The rotor rpm reads above the redline erroneously. So I think that gauge is gonna have to come out for an overhaul and sync(about $500). Probably get the MP gauge diaphragm done if I have to be down at the same time($225). I already changed the engine tach cable complete. I also order the inner cable for the rotor rpm since I'd cleaned and lubed it but it still is not acting right. To start with it's the wrong lay cable-suppose to be a right lay and someone put in a left lay at some point-maybe not a big issue initially but over time with friction the wrong lay cable will tend to unwind and cause bounce in the rpm readings I believe.
Another thing about that long rotor inner cable-the book shows the transmission end of it to have a female end and mine was male on both ends. Talking to others indicates there was lots of variation in these cables over the years. I called the cable fabrication shop and they said they hadn't seen any of the female fittings in a very long time. It just so happens the tang in the transmission where the inner cable would have slid over (if it had been female) was a square hollow piece. Therefore a square male end slides inside it-again not what the book shows but apparently the way a lot of them came from the factory or were changed to over time in the field as parts availability changed.
Another thing about that long rotor inner cable-the book shows the transmission end of it to have a female end and mine was male on both ends. Talking to others indicates there was lots of variation in these cables over the years. I called the cable fabrication shop and they said they hadn't seen any of the female fittings in a very long time. It just so happens the tang in the transmission where the inner cable would have slid over (if it had been female) was a square hollow piece. Therefore a square male end slides inside it-again not what the book shows but apparently the way a lot of them came from the factory or were changed to over time in the field as parts availability changed.